High-end manufacturing quality inspection upgrade is imminent, and traditional visual solutions encounter technical ceilings
As semiconductor manufacturing processes break through to 3nm and below nodes, the lithium electrode sheet cutting accuracy is required to reach ±5μm, and the photovoltaic film thickness uniformity error needs to be controlled within ±1%. The limitations of traditional industrial visual inspection solutions are becoming increasingly prominent. When a memory chip packaging and testing plant uses a 5-megapixel camera to detect BGA solder joints, the missed detection rate of void defects below 50μm is as high as 12%, resulting in an 8% increase in the early failure rate of terminal products; the pole sheet cutting production line of a power lithium battery company is forced to adopt a random inspection mode due to the insufficient response speed of the traditional visual system (detection speed <200fps) and cannot match the 150m/min high-speed production line, burying quality risks.
Three major technological breakthroughs to build a new system of industrial visual inspection technology
Optical system innovation: a leap from "two-dimensional detection" to "three-dimensional characterization"
3D measurement engine: industrial implementation of nano-scale morphology analysis
The built-in laser triangulation module can achieve a 3D height measurement accuracy of ±50nm. In photovoltaic perovskite film inspection, the system calculates the thickness uniformity error by scanning the nano-level fluctuations on the film surface, and improves the accuracy of film quality determination from 85% to 99.2% compared with the traditional conductivity indirect measurement method. After a display panel manufacturer adopted this system, the Mura (uneven brightness) defect detection rate of OLED screens increased by 40%, and the yield increased from 88% to 95%, saving more than 50 million yuan in annual costs.
Lithium electrode sheet: the quality gatekeeper in high-speed production
After a power lithium battery company deployed the system on the electrode sheet cutting production line, it achieved full-size detection at a speed of 150m/min. The system's "dynamic distortion compensation" technology corrects image deformation in high-speed motion in real time, making the detection rate of electrode edge burrs (required to be <20μm) reach 99.8%, an increase of 30% over traditional solutions. At the same time, by analyzing the thickness fluctuation of the electrode coating, the system provides optimization suggestions for the coating process, which increases the thickness uniformity of the electrode from ±3% to ±1.5%, and extends the battery cycle life by 15%.
Technology leads the future: from visual detection to intelligent manufacturing hub
The launch of Microview RS-A1300-GM60-M00 is not only a product upgrade, but also a reconstruction of the industrial quality inspection system. The system seamlessly connects with MES and ERP systems through open API interfaces, and has become a data hub for intelligent manufacturing. In a certain intelligent factory, visual inspection data accounts for 45% of production big data, providing core decision-making basis for process optimization, equipment maintenance, and supply chain management. The relevant person in charge of Microview said: "We are building a full-chain quality control ecosystem of 'detection-analysis-optimization-prediction'. In the future, we will use digital twins and edge AI technologies to achieve a leap from 'post-detection' to 'pre-prevention'."
Email us
Reply within one working day
Visit us
32D Guomao Building, No.388, Hubin South Road, Siming District
Please read on, stay posted, subscribe, and we welcome you to tell us what you think.
Disclaimer : Salesplc sells new and surplus products and develops channels for purchasing such products. This website has not been approved or recognized by any of the listed manufacturers or trademarks. Salesplc is not an authorized distributor, dealer, or representative of the products displayed on this website. All product names, trademarks, brands, and logos used on this website are the property of their respective owners. The description, explanation, or sale of products with these names, trademarks, brands, and logos is for identification purposes only and is not intended to indicate any association with or authorization from any rights holder.
Copyright @2024 SalesPlc Limited. Sitemap
/ Blog
/ XML
/ Terms And Conditions
/ Privacy Policy
Network Supported
About Us
Salesplc has a team of experienced professionals working closely with overseas suppliers to provide our customers with a wide selection of products to meet their needs about delivery, price and brands . Salesplc advantage lies not only in our ability to provide products, but also in our ability to establish close links with direct users, system integrators and provide professional spare parts solutions to enhance customers' competitiveness in their own markets. Integrated procurement, online component solutions at any time, 24/7 and 365 days a year to place orders. To meet the specific needs of many manufacturing customers, we have deployed a range of supplies,With our multi-channel distribution network and strong warehouse support, we are able to optimize the supply chain and provide competitive prices. 20 years ago, we set sail with a dream,20 years later, we are shouldering more hopes and expectations. Thanks to every friend who supports us, it is your trust that keeps us moving forward. Looking back, we are grateful; looking forward to the future, we are full of confidence! Celebrate the 20th anniversary together and welcome a more brilliant tomorrow! We will continue to provide the best service and quality assurance to our customers all over the world in the coming days, welcome to inquire for the latest discount offer! Our warehouse is capable of holding up to 60,000 pallet spare parts as a regional hub, enabling us to store a wide range of products. This improves efficiency by providing our customers in the global region with faster delivery times and lower prices. Sustainable Partnership Salesplc is committed to building sustainable partnerships with customers and suppliers. It's a win-win-win situation. Sustainability also means responding to trends, evolution and innovation. This flexibility is also a guarantee of the future.We always focus on top brand products, top industrial partners innovation and industrial automation in the delivery of new components. Our sales office ensures that your to inquiries about spare parts are responsive. We actively participate in the customer's search for spare parts solutions or provide customized delivery advice. The customer's spare parts demand or delivery time question is always important to us. + Availability, + Responsiveness: Your satisfaction is our top priority! Salesplc spare parts supply chain ensures your optimization of the delivery cycle of industrial parts.
Where to Find Us
32D Guomao Building, No.388, Hubin South Road, Siming District
+86-18030235312
sales8@askplc
Follow Us
